Rust Repair Demo
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Obviously
it starts with cutting out all the bad area. |
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The
cut out area is traced onto paper and this is transferred to sheet metal
stock |
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The
cut patch should be oversized to the template. Basically you want to
add 1/4 to 1/2 inch to all edges. |
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The
patch is then laid over the cutout and its outline is traced. You then
trim the original cutout to the size of the patch. Working slowly until
the patch just fits in the cutout area. Here my magnetic ground is being
used to hold the patch in place. |
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Next
the patch is tack welded in place. A magnetic ground clamp is great
for areas like this where there is no place to put a normal grounding
clamp. |
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Working
in small sections and moving around the permimiter from side to side
the patch is welded in place. A continuous bead cannot be used as it
will apply too much heat and warp the metal. |
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Next
a grinder is used to smooth out the welds and prepare for a skim coat
of filler to smooth it all out. I find the newer style flap disks work
faster and better than old solid grinding disks. |
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And
a skim coat of filler is applied to smooth it all out. |